• Diameter range:0.05-20mm.

PCD wire drawing dies are made from a composite material of diamond particles and a binder material. The diamond particles are bonded together under high pressure and temperature, forming a hard, wear-resistant, and heat-resistant material. The binder material is typically cobalt or a combination of cobalt and nickel.

Characteristics

Polycrystalline Diamond Dies offer several unique characteristics that make them an ideal option for wire drawing applications:

• High Hardness: PCD is one of the hardest materials known to man, with a Mohs hardness of 10. This characteristic makes PCD wire drawing dies highly resistant to wear and deformation, leading to an extended lifespan and low maintenance costs.

• Excellent Thermal Conductivity: PCD is an excellent conductor of heat, reducing the risk of heat damage to both the wire and the die. This characteristic also allows for higher drawing speeds and improved productivity.
  

• Superior Surface Finish: PCD wire drawing dies can produce wires with a smooth surface finish due to their high dimensional accuracy and low surface roughness. This characteristic makes them ideal for applications that require high-quality surface finishes, such as medical devices and precision instruments.

Advantages

Polycrystalline Diamond Wire Drawing Die offer several advantages over traditional wire drawing dies, including:

• High-Quality Wire Production: PCD wire drawing dies can produce wires with smoother surface finishes, precise dimensions, and improved roundness, resulting in higher quality wire production.

• Longer Lifespan: PCD wire drawing dies are highly resistant to wear and deformation, leading to an extended lifespan and reduced maintenance costs.

• Reduced Downtime: PCD wire drawing dies require less frequent maintenance and replacement, reducing downtime and increasing productivity.

Main Uses and Industries

PCD die are used in a wide range of applications and industries, including:

• Electrical Cables: PCD wire drawing dies are used to produce high-quality electrical cables with smooth surface finishes and precise dimensions.

• Steel Wires: PCD wire drawing dies are used to produce steel wires for various industrial applications, including automotive, construction, and aerospace.

• Medical Devices: PCD wire drawing dies are used to produce wires for medical devices, such as catheters and surgical instruments, where surface quality is crucial.

• Precision Instruments: PCD wire drawing dies are used to produce wires for precision instruments, such as sensors and gauges, where dimensional accuracy is essential.